Creating our organic latex and coconut pads is a lot like baking with whole ingredients—no pre-made mix, just made from scratch.
We source organic latex and coconut fiber from carefully selected suppliers in Southwestern India, known for producing exceptionally high-quality natural latex. Our latex comes from organically grown rubber trees cultivated on separate hillsides not treated with pesticides, helping keep the raw material clean and unpolluted.
The result is a premium, naturally resilient latex and coir foundation—crafted with care from the very beginning.
Making organic latex Using Lots of "Know-How"
Harvesting organic latex begins with the most demanding step: collecting rubber milk (latex sap). This work is slow and labor-intensive. Farmers tap rubber trees in the early morning hours over a typical six-month harvest season. Each tree yields about one cup per day, producing up to 1 kilogram of rubber per season.
The sap is then transformed into foam using the chemical-free Dunlop process. In only a few hours, a latex foam pad can be formed—but only after a careful sequence of steps: the foam is steamed, baked, washed, and re-steamed, then cut into rectangular pads ready for mattress production.
Because this process requires precision, it takes highly trained workers to bake, steam, cut, and handle the material properly. Our factory has around 150 skilled workers, and our final latex pads reflect years of refining this specialized craft.
Organic latex is produced in very small quantities compared to conventional latex, which is why it commands a premium. While some manufacturers reduce costs by blending latex with other materials or using chemicals to speed production, we don’t cut corners—we keep the process clean and the materials pure.